The Process Of Manufacturing SS Pipe
Utility companies are constantly on the look out for reliable means of providing power to homes and businesses across the world, and this has seen the creation of many different types of power pylons over the years. However, one design stands out due to its versatility and quality, and that’s the metal pylon known as steel structural pipe (SS pipe). Manufactured with quality materials by experienced professionals, SS pipe provides utility companies with easy solutions to their power supply problems in a cost-effective manner. But how does SS pipe manufacturers in India become a reality? How does it go from being just an idea to an actual structure?
SS pipe manufacturers India
SS (Also known as stainless steel) is a fairly hard, corrosion-resistant metal that is highly popular in modern manufacturing. The SS pipe manufacturers India are no different. SS pipes can be used for transporting fluid such as water, air and many other substances in an almost identical way to their plastic or copper counterparts. Due to their hard nature, SS pipes are able to resist nicks and cuts that could potentially compromise their structure and permeability over time. As a result of its high resistance to corrosion, they can also last significantly longer than softer piping materials – up to 100 years in some cases!
SS pipes advantages over other materials
Corrosion resistant, weather proof and can withstand acidic and alkaline. Also comes in a variety of thickness which helps in its applications. Excellent abrasion resistance as it is made up of good quality metal. The best part about SS pipes is that they are quite easy to install and handle. They are easily identifiable owing to their sheen finish and can be used for multiple purposes such as plumbing, air conditioning and water supply systems. SS pipe manufacturers India ensure that these pipes are available at affordable prices so that all customers can enjoy buying them.
These pipes are known for their durability and strength. They last longer than other conventional materials used in piping systems. These pipes come with various finishes like polished, bright dip galvanized, hot dipped galvanized etc., which makes them suitable for many industrial applications. SS pipe manufacturers India have a team of highly skilled professionals who manufacture these products using sophisticated technology and equipment.
There are no chances of leakage or corrosion when you use SS piping system because they are designed to last long without any damage or breakage even after years of usage. This is why many companies prefer using SS piping system over other conventional materials like copper or steel ones due to its cost effectiveness and efficiency while handling large volumes of fluids with ease.
Material used in manufacturing of SS pipes
Stainless steel is basically iron, which may be a mixture of any one or more of these elements – carbon, silicon, manganese, chromium and nickel. Carbon in high percentage forms slag i.e. solidified molten steel and gives it strength whereas chromium acts as a hardening agent (called as austenite) at room temperature.
The additions required to achieve desired properties in finished product are prescribed by standards bodies like American Iron & Steel Institute (AISI), BSER (Britain), SSRC (India). Stainless steel in general is not resistant to atmospheric agents such as oxygen, sulphur and ozone present in air but it has ability to resist corrosion when exposed to their presence under certain conditions.
In order to protect stainless steel from oxidation and further corrosion, coatings are applied on its surface. These coatings can be organic as well as inorganic depending upon application requirement. Some of these coatings also impart additional characteristics like resistance to thermal shock etc., depending upon application requirement.
The SS pipe manufacturers India process involves following steps: 1) Melting: In order to manufacture SS pipes from raw material, melting process is carried out wherein metal scrap is melted in induction furnace using scrap or pig iron obtained from blast furnace for making new metal ingots for further processing into various products including pipes.
Design and structure of SS pipes
Designing and developing a new product involves a complicated process that starts with research and ends with production. Since SS pipe manufacturing is quite common in India, it may not be necessary to do a lot of research about it because you can easily consult with your local SS pipe manufacturers in India. The design and structure of SS pipes vary depending on what type it is; for example, an exhaust pipe or oil tank has different designs from an ordinary drainpipe.
The variety is extensive and it’s best to first consider factors such as application and environment where you are going to use it. Since most engineers have their own preference, many prefer to make minor changes on their own instead of However, if you want something unique and appealing, then you need to hire a professional designer who knows how to work with metal.
You can also ask for help from your engineer who will provide valuable information about welding techniques used in SS pipe manufacturing so that everything will turn out fine once you get it fabricated by local fabricators.
Forming process for manufacturing of SS pipes
The raw material used for making SS pipes are high carbon steel (SCM435) after checking. The quality it is melted in induction furnace. Then it is taken out from furnace and rolled into flat bars. On rolling mill machine and then cut them to required length by using slitting saw machine.
It is further processed into various sizes by using various tools like shearing machines, bending machines. Pressing machines, welding machines, lathe machines etc., as per requirement given by customers. After that these tubes are painted and polished properly with painting machine. Which helps to keep away from rusting and provide glossy finish to pipe tubes. Finally these SS pipes are checked again for their dimensions. So that there should be no defect in them before dispatch.
Heat treatment or quenching process for SS pipes
The medium carbon steel used in manufacturing pipes is first melted and then cooled to room temperature in quenching tower. When ready, they are rolled into bars. The metal is reheated and placed in a tundish which contains metal that has been heated to 1800 C. The hot metal transfers its heat to metal being poured into it. Allowing it to become fully molten so that it can be shaped into round forms. After shaping, pipes are washed with a detergent solution and cleaned with high pressure water. Jets to remove any dirt or slag deposits that may have adhered during manufacture. Finally, they are dried and inspected for flaws before being packaged for shipment.